Navigate the Body's Most Demanding Anatomy

The Problem Landscape

Coating tradeoffs have shaped device design for decades

For most of the industry's history, manufacturers chasing better lubricity have had to accept higher particulate generation at the cost of improved access. That tradeoff is no longer acceptable. Regulatory scrutiny on particulate has intensified. Devices are smaller, longer, and required to track through more complex anatomy than ever before. The coating can no longer be a finishing step. It should be part of the design from the beginning.

medical device hydrophilic coatings manufacturing particulate icon

Particulate Generation

FDA and global regulatory Critical-to-Quality indicators now demand validated particulate performance. Many coatings still cannot deliver both lubricity and low particulate.

hydrophilic coatings manufacturing lubricity icon

Lubricity Loss Under Load

Friction climbs across multiple insertion cycles, increasing track force and physician effort in the procedures that matter most.

medical device hydrophilic coatings Manufacturer coatings substrate icon

Coating-Substrate
Mismatch

Coatings that work on one polymer fail on another, forcing redesign late in development when surface and substrate were not aligned early enough.

Performance without compromise

Surmodics designs hydrophilic coatings as part of the device system, not as a surface afterthought. Every formulation is tuned to the substrate it bonds to, the anatomy it has to navigate, and the regulatory pathway it has to clear. The result is coating performance that holds up cycle after cycle*, with the technical and partnership infrastructure to carry a program from feasibility through commercialization.

proven durability icon for medical device hydrophilic coatings

Proven Durability. Minimal Particulates

Breakthrough hydrophilic formulations that meet rising FDA and global regulatory Critical-to-Quality expectations without sacrificing lubricity.

lubricity icon for medical device hydrophilic coatings

Industry-leading lubricity

Tested against leading competitor coatings on coronary, peripheral, and neurovascular devices. Lower track force across multiple insertion cycles.*

versatility icon for medical device hydrophilic coatings

Versatility to coat a variety of substrates

Built-in partnership through full lifecycle support, from feasibility studies through high-volume contract coating services and post-launch technical support with troubleshooting.

lifecycle partnerships icon for medical device hydrophilic coatings

Lifecycle partnership

Full lifecycle partnership, from early development through commercial production and support.

Advantages

Substrate Compatibility

Polymers

Pebax, nylon, polyethylene, polyimide, polyurethane, polystyrene, polyvinylchloride, polycarbonate, polyester, PMMA, polysulfone, polyvinyl alcohol, polypropylene, polyisoprene, parylene, polyamide, PEEK, silicone elastomer.

Metal

Stainless steel, aluminum, titanium, platinum, nitinol, gold.

Other

Glass and other ceramics.

hydrophilic coatings substrate compatibility image
Where these coatings perform

Trusted across all major medical device categories

Surmodicsʼ surface technology adds differentiated value to more than 150 medical, biotechnology, and pharmaceutical product families worldwide, spanning the full range of intravascular and access-driven procedures.

medical device hydrophilic coatings manufacturing for neurovascular applications image

Neurovascular

Ischemic and hemorrhagic clot retrievers, infusion catheters, stroke treatment systems, embolic protection delivery, thrombectomy, occlusion balloons, hydrocephalic shunts.

medical device hydrophilic coatings manufacturing for coronary applications image

Coronary

Coronary stent systems, specialty guidewires, chronic total occlusion devices, PTCA balloon catheters, pressure wires, CRT and pacemaker leads, electrophysiology catheters.

medical device hydrophilic coatings manufacturing for structural heart applications image

Structural Heart

Introducer sheaths, access systems, percutaneous heart valves, aortic protection devices, defect repair delivery systems.

medical device hydrophilic coatings manufacturing for peripheral vascular applications image

Peripheral Vascular

PTA balloon catheters, endovascular graft systems, peripheral stent delivery, atherectomy and thrombectomy systems, intravascular imaging, vascular closure.

medical device hydrophilic coatings manufacturing for opthamic applications image

Ophthalmic

Ophthalmic access instruments (IOLs), micro cannulas

medical device hydrophilic coatings manufacturing for urology and urogenital applications image

Urology and Urogenital

Stents, catheters, incontinence devices, penile implants, contraceptive systems.

medical device hydrophilic coatings manufacturing for other applications image

Other Access Categories

Endoscopy and surgical accessories, oncology microcatheters and guidewires, obesity management devices.

Why This Matters

Coating performance is
decided long before
the coating goes on

The substrate, the geometry, the device application, the regulatory path. Each one shapes what a coating can and cannot do. The companies that get hydrophilic performance right are the ones who treat the coating as a system decision, not a surface decision.

This is why Surmodics engages at the feasibility stage, not the finishing stage. Decisions made early in development determine whether a coating can deliver the lubricity, durability, and particulate performance the device ultimately requires. Coating challenges that surface at validation are almost always rooted in choices made months earlier.

Proof and Validation

Performance the data backs up

FDA and global regulatory Critical-to-Quality indicators for coatings now sit at the center of the regulatory approval process. Surmodics partners with clients to satisfy these
requirements through thorough surface characterization and analysis, including simulated-use performance testing, particulate testing across multiple insertion cycles,
sterilization and accelerated-aging studies, friction and durability pinch force testing, and coating integrity verification.

Simulated Neurovascular Use Model

What Surmodics Brings
simulated neurovascular use model for hydrophilic coating manufacturing

Friction on Core Catheter Substrates

What Surmodics Brings
friction image for medical device hydrophilic coatings services

25%

Better neurovascular trackability with Preside Hydrophilic Coating, measured against leading competitor coatings in a simulated tortuous-anatomy use model.*

12x

Lower particulate generation with Serene Hydrophilic Coating, measured in head-to-head benchmark testing against three competitor hydrophilic coatings.*

150+

Medical, biotechnology, and pharmaceutical product families currently use Surmodics surface technologies.

50

Years of continuous hydrophilic coating leadership and formulation development.

Our Commitment to Progress

Shaping the next generation of coating solutions

Hydrophilic coatings are only part of the answer. The companies that bring better devices to market faster are the ones working with a partner that brings coating science, analytical testing, regulatory experience, and manufacturing scale to the same conversation.

performance depth icon for hydrophilic coatings services

Performance Depth

Hydrophilic, hemocompatible,
and drug-delivery coatings developed and validated against the most demanding clinical use profiles.

lifecycle integration icon for hydrophilic coatings services

Lifecycle Integration

Coating science engaged from feasibility through post-launch support, with the analytical, regulatory, and quality infrastructure to back it.

flexibility icon icon for hydrophilic coatings services

Flexibility

UV and thermal cure, single-coat and dual-coat, technology transfer or contract manufacturing, calibrated to where you are in the program.

analytical testing icon for hydrophilic coatings services

Analytical Testing

From coating performance and particulate testing to material characterization and regulatory readiness. Our analytical testing capabilities can help device teams generate clearer insights, reduce risk, and make more informed technical decisions.

scale icon icon for hydrophilic coatings services

Scale

High-capacity manufacturing,
ready-to-use pre-mixed solutions, and almost 50 years
of operational maturity behind every program.

Let's talk about your device

Whether you are evaluating coating options at feasibility, troubleshooting performance in development, or scaling toward commercial launch, Surmodics is built to engage at any stage of the program.

*Data on file

SURMODICS, PRESIDE, SERENE, PHOTOLINK, HYDROBOND and the SURMODICS logo are trademarks of Surmodics Inc. and/or it's affiliates. All other trademarks are trademarks of their respective owners. © 2026 Surmodics, Inc. All rights reserved. SRDX006 06/26